China Magnetic Separator Machine Manufacturer

Magnetic Separator Machine Application

Hengji Magnetic Solutions: Powering the Circular Economy in Resource Recovery & Waste Treatment

Hengji magnetic separation technology drives sustainable value by transforming waste streams into recoverable resources and protecting critical processing infrastructure. Our specialized equipment efficiently extracts ferrous metals from diverse industrial residues, tailings, and municipal solid waste, enhancing resource utilization, reducing environmental impact, and safeguarding operations. Discover how our solutions unlock value in recovery and waste management:

Hengji Magnetic Separation Solutions: Optimizing Mineral Processing Efficiency

Hengji magnetic separation equipment delivers targeted solutions for enhanced mineral beneficiation and impurity control across diverse mining and industrial applications. Our robust portfolio of dry, wet, high-gradient, and permanent magnet systems is engineered to boost productivity, protect downstream equipment, maximize resource recovery, and ensure product purity. Here’s how our technology drives value:

Hengji Magnetic Solutions: Ensuring Purity and Protection in Food & Pharmaceutical Production

Hengji delivers precision iron removal technology essential for maintaining product integrity and operational safety in the highly sensitive food and pharmaceutical industries. Our specialized equipment seamlessly integrates into processing lines to eliminate ferrous contaminants from liquids, slurries, and powders, safeguarding both your final product quality and critical production equipment. Experience the assurance of contamination-free processing.

Hengji Magnetic Solutions: Safeguarding Efficiency and Purity in Coal Operations

Hengji iron removal systems deliver critical protection and purification for coal handling and processing operations worldwide. Our specialized equipment eliminates hazardous tramp metal, safeguards vital machinery, ensures product quality, and enhances safety – particularly in challenging environments like underground mines. Discover how our targeted solutions optimize coal production:

Hengji Magnetic Solutions: Guardians of Purity in Chemical & Ceramic Manufacturing

Hengji iron removal systems deliver essential protection for critical processes in the chemical and advanced ceramics industries. Our specialized equipment eliminates damaging ferrous contaminants from liquids, slurries, and powders, safeguarding product integrity, preventing costly defects, and extending equipment life. Experience enhanced purity and operational reliability with precision-engineered magnetic separation.

Hengji Magnetic Solutions: Powering Purity in Critical New Energy Materials Production

Hengji delivers precision iron removal technology essential for achieving the ultra-high purity standards demanded by the rapidly growing lithium battery and new energy materials sector. Our specialized equipment is engineered to eliminate ferrous contaminants from fine powders, slurries, and critical raw materials, safeguarding product performance, enhancing battery safety, and enabling efficient, high-yield manufacturing. Experience the assurance of contamination-free processing for next-generation energy solutions.

Hengji Magnetic Solutions: Protecting Equipment & Ensuring Quality in Construction & Aggregate Processing

Hengji iron removal technology is essential for maximizing efficiency and product quality in construction material and aggregate production. Our robust magnetic separators eliminate damaging tramp metal from raw materials and processing lines, safeguarding critical equipment, preventing costly downtime, and ensuring the purity of finished aggregates, cement, and industrial minerals. Build reliability into your operation.

Hot Selling Magnetic Separator Machine

CTN Full Counterflow Wet Drum Magnetic Separator

The CTN Full Counterflow Wet Drum Magnetic Separator delivers optimized recovery of coarse-grained magnetic minerals through its counterflow slurry design. Engineered for continuous roughing and concentration operations, the system ensures prolonged particle retention within the magnetic field by directing feed slurry against drum rotation. This critical design enhances capture efficiency for magnetite, ferrosilicon, and other heavy minerals in high-volume processing environments.
Robust Engineering Performance
Featuring stainless-steel construction and rare-earth magnetic circuits, the CTN Full Counterflow Wet Drum Magnetic Separator achieves deep magnetic penetration (up to 300mm) while withstanding abrasive slurries. Its heavy-duty gear transmission maintains stable drum rotation at 1.5-3.5 RPM, ensuring reliable impurity removal from coal, iron ore, and industrial mineral streams without operational interruptions.
Operational Excellence
The CTN Full Counterflow Wet Drum Magnetic Separator enhances recovery rates by 12-18% compared to conventional designs while reducing maintenance costs. This separator guarantees operational reliability in mineral processing plants through simplified access points and corrosion-protected components – delivering sustained performance in silica removal, tailings reprocessing, and heavy-media recovery applications.

CYG Liquid Line Magnetic Trap

The CYG Liquid Line Magnetic Trap is an innovative solution designed to effectively remove fine ferrous contaminants, including weakly magnetic particles, from liquids, slurries, and pastes. Its advanced high-intensity magnetic technology ensures efficient extraction, making it an ideal choice for maintaining cleanliness and quality in continuous production lines.
Built with sanitary construction, the CYG Liquid Line Magnetic Trap not only protects sensitive processing equipment but also guarantees product purity by removing impurities without interrupting the production flow. Its durable design and reliable performance make it suitable for a wide range of industrial applications.
With its exceptional ability to enhance operational efficiency and ensure the highest standards of product safety, the CYG Liquid Line Magnetic Trap has become a trusted choice for industries prioritizing quality and reliability.

DCZ Fully Automatic Dry Power Electromagnetic Separator

The DCZ Fully Automatic Dry Power Electromagnetic Separator revolutionizes dry material purification through high-intensity electromagnetic technology (15,000+ Gauss) and adaptive vibration control. Engineered for powders and granules <5mm, it achieves 99.8% iron removal efficiency for materials like plastic pellets, ceramic powder, and pharmaceutical compounds. the closed-loop magnetic circuit captures ferrous contaminants down to 30 microns while vibration modulation prevents material bridging.
Industrial reliability is ensured by the DCZ Fully Automatic Dry Power Electromagnetic Separator's IP65-rated modular construction. Self-cleaning magnetic rods automatically discharge captured metal fragments during operation, eliminating downtime in mining (mineral concentrates), chemical (catalyst powders), and food processing (flour/sugar lines) applications.
Operational advantages include 60% lower energy consumption than traditional systems and tool-free component access. The DCZ Fully Automatic Dry Power Electromagnetic Separator maintains consistent purity levels while reducing maintenance costs by 45% in 24/7 production environments.

GTC Belt Type High Gradient Magnetic Separator

The GTC Belt Type High Gradient Magnetic Separator revolutionizes iron removal in both dry and wet processing applications. Designed for challenging weakly magnetic minerals like hematite, manganese ore, and ilmenite, it also purifies non-metallic materials including quartz sand, feldspar, and recycled glass cullet.
Advanced engineering features high-intensity NdFeB magnets generating 1.4 Tesla gradients alongside computer-optimized matrix configurations. The GTC Belt Type High Gradient Magnetic Separator eliminates material clogging – a persistent global industry challenge – through its self-cleaning belt system that continuously discharges captured contaminants without process interruption.
Operational benefits include 95% removal efficiency for particles >5μm and minimal maintenance requirements. The GTC Belt Type High Gradient Magnetic Separator sets new standards in mineral processing, ceramics, and industrial mineral refinement where conventional separators fail.

HECS Eddy Current Non-ferrous Metal Separator

The HECS Eddy Current Non-ferrous Metal Separator fundamentally transforms material recycling by enabling high-precision separation of valuable non-ferrous metals. Utilizing advanced eddy current technology, this robust system efficiently identifies and recovers copper, aluminum, brass, zinc, and other conductive metals from complex feed streams. It excels at extracting these resources from challenging sources like industrial waste, electronic scrap (e-waste), and mixed material flows.
Engineered for Demanding Performance
Designed for rigorous, continuous operation in recycling plants and waste processing facilities, the HECS Eddy Current Non-ferrous Metal Separator delivers exceptional results. Its durable construction minimizes maintenance needs while ensuring high uptime. Crucially, it achieves superior purity levels in the recovered non-ferrous fraction, separating metals effectively even from difficult materials like wet or fine-grained waste or automotive shredder residue (ASR).
Maximizing Efficiency and Value
By automating the critical task of non-ferrous metal recovery, the HECS Eddy Current Non-ferrous Metal Separator significantly boosts operational efficiency and profitability. It translates directly into higher material purity, reduced processing costs, and an enhanced return on investment for facilities handling bulk recyclables, making it an indispensable asset for modern, sustainable resource recovery operations.

RCDD Self-Cleaning Electric Magnetic Tramp Iron Separator

The RCDD Self-Cleaning Electric Magnetic Tramp Iron Separator delivers uncompromising ferrous metal removal in punishing environments like mining, cement, and salt processing. Its epoxy-sealed electromagnetic core generates 15,000+ Gauss to extract grinding balls, excavator teeth, and reinforcement bars from abrasive bulk materials while resisting dust ingress and chemical corrosion. Continuous operation is ensured through IP66-rated protection and -30°C to 65°C operating range.
Featuring a self-correcting discharge system, the RCDD Self-Cleaning Electric Magnetic Tramp Iron Separator autonomously adjusts cleaning cycles based on contaminant load. PLC-monitored stainless-steel scrapers eject captured metals during operation – eliminating manual intervention even in high-moisture conditions where conventional separators fail.
For critical processes demanding maximum uptime, the RCDD Self-Cleaning Electric Magnetic Tramp Iron Separator reduces maintenance costs by 50% versus manual models while protecting crushers and conveyors from catastrophic damage.

CBS Drawer Type Permanent Magnetic Grills

The CBS Drawer Type Permanent Magnetic Grills deliver exceptional ferrous contamination control in critical powder, liquid, and slurry processing lines. Engineered with high-intensity NdFeB magnetic circuits (12,000+ Gauss), these robust units capture tramp metal including nuts, bolts, and stainless-steel shards down to 50 microns. Their modular drawer configuration enables rapid inspection/cleaning without process interruption – essential for pharmaceutical API production and dairy processing where hygiene is paramount.
For demanding applications requiring uncompromised quality, the CBS Drawer Type Permanent Magnetic Grills feature FDA-compliant 316L stainless steel construction with EHEDG-certified welds. Integrated drain channels prevent material buildup, while IP69K-rated seals withstand CIP/SIP sanitization cycles in GMP environments.
Operational advantages of the CBS Drawer Type Permanent Magnetic Grills include 60% faster maintenance versus fixed units, custom slot configurations (1.5-12mm gaps), and zero-energy protection for pumps, valves, and homogenizers downstream.

DLS Tunnel Type Industrial Belt Metal Detector

The DLS Tunnel Type Industrial Belt Metal Detector delivers uncompromising metal contamination protection for bulk material handling in mining, cement, and aggregate processing. Its tunnel-shaped sensor achieves 0.8mm ferrous / 1.2mm non-ferrous sensitivity while enabling retrofit installation without conveyor modifications - eliminating structural alterations and downtime.
Advanced detection capabilities in the DLS Tunnel Type Industrial Belt Metal Detector utilize multi-frequency signal processing to identify all metal types, including 304/316 stainless steel, within high-mineralization materials like iron ore or wet limestone. IP67-rated construction withstands dust, moisture, and vibration in -30°C to +70°C environments, ensuring reliable performance where conventional detectors fail.
Critical equipment protection includes automated rejection systems and real-time alerts. The DLS Tunnel Type Industrial Belt Metal Detector prevents crusher damage from grinding ball fragments or excavator teeth shards, reducing unplanned downtime by 45% in 24/7 operations.

Why Choose Hengji Magnetics

Founded 2004, Weifang Hengji is a High-Tech Enterprise specializing in magnetic separation equipment (dry/wet separators, iron removers) with RMB22M capital, 150 staff and 13 patents.

🔹 20+ Years of Expertise
🔹 Specialized Product Range
🔹 Strong R&D Capabilities
🔹 Advanced Separation Technology
🔹 Strict In-House Manufacturing
🔹 Comprehensive After-Sales Support
🔹 Trusted by Global B2B Clients

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